TURN-KEY DEF
PRODUCTION PLANT

Euro 5 and 6 emissions standards

Euro 5 and 6 emissions standards​

AdBlue
PRODUCTION PLANT

PROFITABLE - FAST - SMART

AdBlue Machine – AdBlue Production – AdBlue Manufacturing – AdBlue making machine – AdBlue Line – AdBlue making facility – AdBlue factory – Diesel- Exhaust Fluid (DEF) – 
Urea Solution Production -SCR Technology – Eco-friendly – Emissions Solutions – Selective Catalytic Reduction (SCR) – DEF Generator – NOx Reduction – AdBlue Synthesis – Clean Air Additive – Exhaust Treatment Solutions – Emission Control Fluid – Blue Diesel Production – AdBlue Plant – DEF Manufacturing Unit – Green Fuel Additive – Sustainable Emission Solutions – AUS 32 Production (Aqueous Urea Solution 32.5%) – DEF Processing Facility – AdBlue Injector Systems – DEF Equipment Manufacturer- SCR Machine

adblue def diesel exhaust fluid additives aus32 PRODUCTİON FACILITY

Profitable Production

Mixing urea with water, causes a drop in temperature due to its endothermic reaction. Traditional systems require a hefty 75 kW of heating energy to dissolve urea, whereas our system accomplishes the same with only 15 kW. This results in a lower unit cost and increased profitability.

Fast Production

Each batch in our production takes just about 20 minutes, signifying an efficient and energy-saving process for rapid production. In contrast, conventional systems necessitate a minimum of 2 hours for heating and mixing.

Profitable Production

Our automated system precisely controls and mixes urea and water without manual intervention. It continuously monitors and adjusts the percentage of each component in real-time. This dynamic process ensures no wasted batches, saving both time and energy efficiently.

Minimum Manpower

A single staff member is sufficient for our production process. Their responsibilities include loading a large bag of urea into the urea hopper, and then they have three hours to monitor the system via the display. After this period, the staff member conducts a quality control check, completing their duties.

Certification

VDA Certificate
ISO 9001
ISO 13485
ISO 14001

Duty Free

We supply the A.TR file. It means that you will not pay Tax on your border.

OTHER STRENGTS

We provide a variety of high-tech solutions with our diverse product portfolio.

FULL AUTOMATED DEF Production

  • Transfers urea from the hopper
  • Calculates the water amount is needed
  • Transfers water from UPW System
  • Analyzes the mixture continues mixing
  • Transfers AdBlue to the stock tanks
  • No wastage/loss in production batches
  • Saves time, energy, and urea loss

Equipped with accurate sensors

  • Counting or weighing the Urea sacks in our Production Systems is unnecessary.
  • The sensors automatically transfer Urea to the Mixer as needed.

VDA Certificate Cosultancy

  • After starting production, full consultancy for getting VDA certificate in one of our service

User Friendly UX/UI Design

Online Access and Intervention

Our Models

ADB 1800

CAPACITY: 2 m3/h
ELECTRIC: 380 V – 10 kW
NEEDED AREA: 300 m2

ADB 4800

CAPACITY: 6 m3/h
ELECTRIC: 380 V – 12 kW
NEEDED AREA: 350 m2

ADB 7200

CAPACITY: 9 m3/h
ELECTRIC: 380 V – 15 kW
NEEDED AREA: 400 m2

ADB 9600

CAPACITY: 12 m3/h
ELECTRIC: 380 V – 15 kW
NEEDED AREA: 450 m2

ULTRA WATER PURIFICATION
BASED ON ISO 22241

TRIPLE PASS RO SIDE​

ADJUSTABLE WITH ALL WATER QUALITIES

water-purification-triple-pass-reverse-osmosis

CharacteristicsUnitDrinking Water (ISO: 10500)Deionized Water (ISO 22241)
Aluminummg/l Max0.030.5
Calciummg/l Max750.5
Ironmg/l Max0.30.5
Magnesiummg/l Max300.5
ConductivityμS/m5,000-50,0005.5

How does AdBlue® work in the SCR system?
The SCR system injects AdBlue® directly into the exhaust stream. When it enters the catalytic converter, it reacts with nitrous oxides from the combusted diesel – producing non-hazardous, naturally occurring nitrogen and water. Due to its outstanding purity, AdBlue® by Our System neither damages the SCR system nor reduces3 its lifespan.
scr system with adblue

THE EFFECTS OF WATER AND UREA QUALITY ON THE SCR SYSTEM

DEF by Our System

SCR_after_40000km_1-1.png

SCR system after 40,000 km
using DEF such as AdBlue® by Our System

DEF by traditional systems

SCR_after_40000km_2.png

SCR system after 40,000 km
using low-quality traditional systems

AdBlue® Specifications During VDA Standards
APPEARANCECLEAR LIQUIDDN 8-53
UREA CONTENT32.5 ± 0.7ISO 22241-2
ALKALINITY AS NH30.2 % MAXISO 22241-2
REFRACTIVE INDEX AT 20°C1.3814 – 1.3843ISO 22241-2
BIURET0.3 WT% MAXISO 22241-2
ALDEHYDES5.0 MG/KG MAXISO 22241-2
INSOLUBLE MATTER20 MG/KG MAXISO 22241-2
PHOSPHATE (PO4)0.5 MG/KG MAXISO 22241-2
CALCIUM0.5 MG/KG MAXISO 22241-2
IRON0.5 MG/KG MAXISO 22241-2
COPPER0.2 MG/KG MAXISO 22241-2
ZINC0.2 MG/KG MAXISO 22241-2
CHROMIUM0.2 MG/KG MAXISO 22241-2
NICKEL0.2 MG/KG MAXISO 22241-2
SODIUM0.5 MG/KG MAXISO 22241-2
ALUMINIUM0.5 MG/KG MAXISO 22241-2
MAGNESIUM0.5 MG/KG MAXISO 22241-2
POTASSIUM0.5 MG/KG MAXISO 22241-2
IRYESIDENTICAL TO REFERENCES

Reach out to us and join the movement toward a greener and more prosperous tomorrow. Let’s work together to create smart facilities that leave a positive legacy for future generations. Together, we can turn dreams into reality and make a profound difference.